SA100 Automatic Pallet Label Applicator

GENERAL DESCRIPTION

Maximum Control

The SA100 Automatic Pallet Label Applicator is designed to print and apply labels to the side of a pallet load. The machine is controlled by a PLC, which can communicate with the conveyor, stretch wrapper, and palletizer to ensure proper product handling during the labeling sequence. Full diagnostic reports and communication tracking are available, making troubleshooting easy.

Reliable Label Application

Barcode labels are printed using a Zebra® Xi-Series industrial tabletop printer and are applied to the pallet load by a 20-in (51 cm) variable stroke slide-cylinder tamp assembly. A label on platen sensor verifies label placement before application resulting in fewer dropped labels. The spring-loaded tamp-pad adapts to the pallet load surface.

Built to Last

The rugged PHD® slide-cylinder, heavy-duty stand, NEMA 12 UL listed industrial controls enclosure, and other high quality commercial parts help ensure that the SA100 will handle the rigors of 24/7 pallet load labeling.

Technical Specifications

  • Size (L × W × H): 28.0” x 32.0” x 81.0” (0.7 m x 0.8 m x 2.1 m)
  • Electrical: 110 VAC, 60 Hz, Single phase, 10 A
  • Pneumatics: 3 SCFM (85 Lpm) @ 60 PSI (414 kPa) Clean Dry Air
  • Standard Printer: Zebra® Xi-Series Tabletop Printer
  • Print Resolution: 203/300 dpi (8/12 dots/mm)
  • Print Speed: 12” (305 mm) per second maximum
  • Print Width: 5.5” (140 mm) maximum
  • Print Length: 10.0” (254 mm) maximum
  • Label Specifications: 12” (305 mm) O.D. on 3” (76 mm) I.D. cores
    Die-cut labels with 1/8” (3 mm) space

OPTIONS

  • Custom stroke length or labeling height
  • Customer-specified control system (Allen-Bradley PLC/SLC/CLX, Flex I/O, more)
  • Sato, Datamax, Intermec or other print engines
  • Automatic height adjustment
  • Multi-sided label application with turntable
  • Customer-specified interface to printer (AS400, Oracle, SAP, more)
  • Turnkey installation

STANDARD FEATURES

  • “Smart” Tamp Applicator

    Applies labels to the side of pallet loads
    “Smart” tamp pad compression sensor (begins arms retraction when tamp pad contacts load)
    Minimizes downtime, eliminates product damage during labeling

  • Spring-Loaded Tamp Pad

    Adjusts to surface variations on the side of a pallet load

  • “Label on Tamp Pad” Sensor

    Helps ensure that a label is printed and the label is applied

  • High Grade Pneumatics

    Soft-start reduces pneumatic impact during startup
    On/Off controls minimize air usage by the vacuum pad/air assist system

  • Industrial Safety Components

    LEXAN® safety guard around the tamp cylinder NEMA 12 controls enclosure
    Lockable electrical disconnect and air dump valve

  • Status Light Stack

    Provides a quick visual monitor for the operator
    Provides stable base for printing and labeling
    Allows manual height adjustment

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