SA1000 Automatic Pallet Label Applicator

Maximum Control

The SA1000 Automatic Pallet Label Applicator is designed to print and apply labels to the side of a pallet load. The machine is controlled by a PLC, which can communicate with the conveyor, stretch wrapper, and palletizer to ensure proper product handling during the labeling sequence. Optional full diagnostic reports and communication tracking make troubleshooting easy. A PC program simplifies the process of managing the label format and database.

Accurate, consistent label placement

Barcode labels are printed using a Zebra® PAX print engine and are applied to the pallet load by a 24-in (61 cm) variable stroke slide-cylinder tamp assembly. The spring-loaded tamp-pad adapts to the pallet load surface.

Built to Last

The rugged PHD® slide-cylinder, heavy-duty stand, UL listed NEMA 12 industrial controls enclosure, and other high quality commercial parts help ensure that the SA100 will handle the rigors of 24/7 pallet load labeling.

Technical Specifications

  • Size (L × W × H): 32.0” x 40.0” x 86.0” (0.8 m x 1.0 m x 2.2 m)
  • Electrical: 110 VAC, 60 Hz, Single phase, 10 A
  • Pneumatics: 3 SCFM (85 Lpm) @ 60 PSI (414 kPa) Clean Dry Air
  • Standard Printer: Zebra® PAX Print Engine
  • Print Resolution: 203/300 dpi (8/12 dots/mm)
  • Print Speed: 12” (305 mm) per second maximum
  • Print Width: 4.1” (104 mm) maximum
  • Print Length: 10.0” (254 mm) maximum
  • Label Specifications: 12” (305 mm) O.D. on 3” (76 mm) I.D. cores
    Die-cut labels with 1/8” (3 mm) space

OPTIONS

  • Automatic label application height adjustment (SA1010)
  • Custom stroke length or labeling height available
  • 6.6” maximum print width
  • Customer-specified control system (Allen-Bradley PLC/SLC/CLX, Flex I/O, more)
  • Mounted barcode scanners for label verification
  • Sato, Datamax, Intermec or other print engines
  • 18” (457 mm) O.D. on a 3” (76 mm) I.D. core label supply
  • Preprinted label dispenser (SA1001)
  • Multi-sided label
  • Customer-specified interface to printer (AS400, Oracle, SAP, more)
  • RFID printer upgrade for “Smart Label” or EPC™ compliance (SA1000-RF, SA1001-RF)
  • Turnkey installation

STANDARD FEATURES

  • “Smart” Tamp Applicator

    Applies labels to the side of pallet loads
    Extremely durable, the “Smart” tamp pad compression sensor adjusts the cylinder reach to the pallet load location, minimizing downtime

  • Spring-Loaded Tamp Pad

    Adjusts to variations on the side of a pallet load

  • “Label on Tamp Pad” Sensor

    Helps ensure that a label is printed and the label is applied

  • PLC Machine Control

    Control program can be customized for the application
    Communicates with other finished product handling equipment
    Allows for full diagnostics feedback

  • High Grade Pneumatics

    Soft-start reduces pneumatic impact during startup
    On/off controls minimize air usage by the vacuum pad/air assist system

  • Heavy-Duty Pedestal Stand

    Protects machine from damage
    Provides stable base for printing and labeling
    Allows manual height adjustment

  • Industrial Safety Components

    LEXAN® safety guard around pinch points
    NEMA 12 controls enclosure
    Lockable electrical disconnect and air dump valve

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