SA1000 Automatic Pallet Label Applicator

Maximum Control

The SA1000 Automatic Pallet Label Applicator is designed to print and apply labels to the side of a pallet load. The machine is controlled by a PLC, which can communicate with the conveyor, stretch wrapper, and palletizer to ensure proper product handling during the labeling sequence. Optional full diagnostic reports and communication tracking make troubleshooting easy. A PC program simplifies the process of managing the label format and database.

Accurate, consistent label placement

Barcode labels are printed using a Zebra® PAX print engine and are applied to the pallet load by a 24-in (61 cm) variable stroke slide-cylinder tamp assembly. The spring-loaded tamp-pad adapts to the pallet load surface.

Built to Last

The rugged PHD® slide-cylinder, heavy-duty stand, UL listed NEMA 12 industrial controls enclosure, and other high quality commercial parts help ensure that the SA100 will handle the rigors of 24/7 pallet load labeling.

Technical Specifications

Size (L × W × H): 32.0” x 40.0” x 86.0” (0.8 m x 1.0 m x 2.2 m)
Electrical: 110 VAC, 60 Hz, Single phase, 10 A
Pneumatics: 3 SCFM (85 Lpm) @ 60 PSI (414 kPa) Clean Dry Air
Standard Printer: Zebra® PAX Print Engine
Print Resolution: 203/300 dpi (8/12 dots/mm)
Print Speed: 12” (305 mm) per second maximum
Print Width: 4.1” (104 mm) maximum
Print Length: 10.0” (254 mm) maximum
Label Specifications: 12” (305 mm) O.D. on 3” (76 mm) I.D. cores
Die-cut labels with 1/8” (3 mm) space

OPTIONS

Automatic label application height adjustment (SA1010)
Custom stroke length or labeling height available
6.6” maximum print width
Customer-specified control system (Allen-Bradley PLC/SLC/CLX, Flex I/O, more)
Mounted barcode scanners for label verification
Sato, Datamax, Intermec or other print engines
18” (457 mm) O.D. on a 3” (76 mm) I.D. core label supply
Preprinted label dispenser (SA1001)
Multi-sided label
Customer-specified interface to printer (AS400, Oracle, SAP, more)
RFID printer upgrade for “Smart Label” or EPC™ compliance (SA1000-RF, SA1001-RF)
Turnkey installation

STANDARD FEATURES

“Smart” Tamp Applicator

Applies labels to the side of pallet loads
Extremely durable, the “Smart” tamp pad compression sensor adjusts the cylinder reach to the pallet load location, minimizing downtime
Spring-Loaded Tamp Pad

Adjusts to variations on the side of a pallet load
“Label on Tamp Pad” Sensor

Helps ensure that a label is printed and the label is applied
PLC Machine Control

Control program can be customized for the application
Communicates with other finished product handling equipment
Allows for full diagnostics feedback
High Grade Pneumatics

Soft-start reduces pneumatic impact during startup
On/off controls minimize air usage by the vacuum pad/air assist system
Heavy-Duty Pedestal Stand

Protects machine from damage
Provides stable base for printing and labeling
Allows manual height adjustment
Industrial Safety Components

LEXAN® safety guard around pinch points
NEMA 12 controls enclosure
Lockable electrical disconnect and air dump valve

Resources

SA1000 Product Brochure (PDF) »
SA1000 Drawing (PDF) »
SA1000 Video »