SA2100 Dual Panel Pallet Label Applicator

GENERAL DESCRIPTION

Maximum Control

The SA2100 Dual Panel Pallet Label Applicator is designed to print and apply labels to the front and/or side of a pallet load. The machine is controlled by a PLC, which can communicate with the conveyor, stretch wrapper, and palletizer to ensure proper product handling during the labeling sequence. Full diagnostic reports and communication tracking are available, making troubleshooting easy.

Labeling Efficiency

A rotating applicator arm takes a barcode label from a Zebra® PAX printer, rotates out 90 degrees, and applies it to the leading edge of the pallet. The arm returns to accept a duplicate label from the printer. The second label is then wiped onto the side panel as the pallet load is staged past the labeler.

Built to Last

The rugged construction of the applicator arm and heavy-duty stand, the NEMA 12 UL listed industrial controls enclosure, and the other high quality commercial parts help ensure that the SA2100 will handle the rigors of 24/7 pallet load labeling.

Technical Specifications

  • Size (L × W × H): 48.0” x 41.0” x 79.0” (1.2 m x 1.0 m x 2.0 m)
  • Electrical: 110 VAC, 60 Hz, Single phase, 10 A
  • Pneumatics: 3 SCFM (85 Lpm) @ 60 PSI (414 kPa) Clean Dry Air
  • Standard Printer: Zebra® PAX Print Engine
  • Print Resolution: 203/300 dpi (8/12 dots/mm)
  • Print Speed: 12” (305 mm) per second maximum
  • Print Width: 4.1” (104 mm) maximum
  • Print Length: 10.0” (254 mm) maximum
  • Label Specifications: 12” (305 mm) O.D. on 3” (76 mm) I.D. cores
    Die-cut labels with 1/8” (3 mm) space

OPTIONS

  • Custom labeling height or “Auto Height” (SA2110)
  • 6.6” maximum print width
  • Customer-specified control system (Allen-Bradley PLC/SLC/CLX, Flex I/O, more)
  • Mounted barcode scanners for label verification
  • Preprinted label dispenser (SA2101)
  • Sato, Datamax, Intermec or other print engines
  • Customer-specified interface to printer (AS400, Oracle, SAP, more)
  • 4-Panel labeling with additional SA2100 labeler or turntable
  • RFID printer upgrade for “Smart Label” or EPC™ compliance (SA2100-RF)
  • Turnkey installation

STANDARD FEATURES

  • Rotating Application Arm

    Heavy duty arm applies labels to the front and/or side of pallet loads Durable design for low maintenance

  • Spring-Loaded Tamp Pad

    Adjusts to variations on the pallet load surface

  • Labeling Head Enclosure

    Protects operators from pinch points
    Protects labeler from damage

  • PLC Machine Control

    Control program can be customized for the application
    Communicates with other finished product handling equipment
    Allows for full diagnostics feedback

  • Zebra® PAX Printer

    High quality thermal transfer printing
    Easy to maintain or replace

  • High Grade Pneumatics

    Soft-start reduces pneumatic impact during startup
    On/Off controls minimize air usage by the vacuum pad/air assist system

  • Heavy-Duty Stand w/Jack

    Provides stable base for machine
    Allows manual height adjustment

  • Industrial Safety Components

    NAMA 12 controls enclosure
    Lockable electrical disconnect and air dump valve

  • Status Light Stack

    Provides a quick visual monitor for the operator

  • Media Status Indicators

    Low-level ribbon and media fault detection minimizes downtime

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