SA2200 Dual Panel Pallet Label Applicator

GENERAL DESCRIPTION

Reliable, Repeatable Labels

The SA2200 Dual Panel Pallet Label Applicator is designed to print and apply labels to the front and/or side of a pallet load.

The machine is controlled by a PLC, which can communicate with the conveyor, stretch wrapper, and palletizer to ensure proper product handling during the labeling sequence. Full diagnostic reports and communication tracking are available, making troubleshooting easy. A PC program simplifies the process of managing the label format and database.

Rotating “Super Arm”

The heart of the system is the rotating “Super Arm”. The 3” x 3” thick aluminum arm takes a barcode label from the Zebra® tabletop printer, rotates out 90° and applies it to the leading face of the pallet. The arm returns to accept a duplicate label that is then applied to the side panel.

Built to Last

The rugged construction of the arm, stand, and frame, the NEMA 12 UL listed and approved industrial controls enclosure, and the other high quality commercial parts help ensure that the SA2200 will handle the rigors of 24/7 pallet load labeling.

Technical Specifications

  • Size (L × W × H): 41.0” x 56.0” x 72.0” (1.0 m x 1.4 m x 1.8 m)
  • Electrical: 110 VAC, 60 Hz, Single phase, 10 A
  • Pneumatics: 3 SCFM (85 Lpm) @ 60 PSI (414 kPa) Clean Dry Air
  • Standard Printer: Zebra® Tabletop Printer
  • Print Resolution: 203/300 dpi (8/12 dots/mm)
  • Print Speed: 12” (305 mm) per second maximum
  • Print Width: 5.0” (127 mm) maximum
  • Print Length: 10.0” (254 mm) maximum
  • Label Specifications: 12” (305 mm) 8” (203 mm) O.D. on 3” (76 mm) I.D. cores
    Die-cut labels with 1/8” (3 mm) space

OPTIONS

  • 12” (305 mm) O.D. on a 3” (76 mm) I.D. core label supply
  • Optional custom labeling height
  • Customer-specified control system (Allen-Bradley PLC/SLC/CLX, Flex I/O, more)
  • Mounted barcode scanners for label verification
  • Preprinted label dispenser (SA2201)
  • Sato, Datamax, Intermec or other print engine
  • Customer-specified interface to printer (AS400, Oracle, SAP, more)
  • 4-Panel labeling with additional SA2200 labeler or with turntable
  • RFID printer upgrade for “Smart Label” or EPC™ compliance (SA2200-RF, SA2201-RF)
  • Turnkey installation

STANDARD FEATURES

  • “Super Arm” Label Applicator

    Applies labels to the front and/or side of pallet loads
    Extremely durable 3” × 3” thick arm specifically designed to handle the impact of a runaway unit load

  • Spring-Loaded Tamp Pad

    Adjusts to variations on the pallet load surface

  • Labeling Head Enclosure

    Protects operators from pinch points and protects labeler from damage

  • PLC Machine Contro

    l Control program can be customized for the application
    Communicates with other finished product handling equipment
    Allows for full diagnostics feedback

  • KLASS Labeling Software on IBM-Compatible PC

    Provides template and database flexibility at the labeler
    Prepares fault and ZPL code reports

  • Zebra® Table Top Printer

    High quality thermal transfer printing that is easy to maintain or replace

  • High Grade Pneumatics

    Soft-start reduces pneumatic impact during startup
    On/off controls minimize air usage by the vacuum pad/air assist system

  • Heavy-Duty Pedestal Stand

    Protects machine from damage
    Provides stable base for the machine
    Allows manual height adjustment

  • Industrial Safety Components

    NEMA 12 controls enclosure
    Lockable electrical disconnect and air dump valve

  • Status Light Stack

    Provides a quick visual monitor for the operator

  • Media Status Indicators

    Low-level and media fault detection minimizes downtime

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