PS400 Pallet Load Stacking Equipment

GENERAL DESCRIPTION

Reliable, Repeatable Stacking

The PS400 Pallet Load Stacking Equipment is designed to stack pallet loads quickly and accurately, saving up to 60 seconds per stacked load verses forklift stacking saving both labor and time while using a minimum amount of floor space.

The PS400 mounts on one side of a pallet conveyor and uses motor-driven forks to grab the pallet and lift it with a second electric motor. The machine is controlled by a PLC which can communicate with the conveyor, stretch wrapper, and palletizer, making it an integral part of the packaging line.

The PS400 tracks pallets via a data stream provided from the palletizer and allows non-matching or partial pallets to pass through.

Built to Last

The PS400 utilizes a welded tubular steel frame to deliver stability and quick installation, and is ideal for high volume warehousing operations where space is a premium.

Technical Specifications

  • Size (L × W × H): 116.0” x 117.0” x 138.0” (2.9 m x 3.0 m x 3.5 m)
  • Electrical: 480 VAC, 60 Hz, 3 phase, 15A
    110 VAC, 60 Hz, Single Phase, 15A
    24 VDC Control Panel
  • Pneumatics: 2 SCFM (85 Lpm) @ 80 psi, Clean Dry Air
  • Pallet Size: 40” x 48” CHEP or GMA pallet loads traveling broad side first
  • Maximum base pallet load height 56” on 30” conveyor
    68” on 18” conveyor
  • Maximum lifted pallet load weight:1200 lbs.

OPTIONS

  • Human-readable HMI status display - (WonderWare, Vorne, RSView, PanelMate, PanelView, more)
  • Customer-specified control system - (Allen-Bradley PLC/SLC/CLX, Flex I/O, Modicon, more)
  • Maximum base pallet load height - Increased maximum base pallet load height
  • Custom load sizes - Adaptation for a wide range of pallet load sizes
  • Stack capability - Multi-stack (3+) capability
  • Over-stack prevention - “Top Level Full” detector (avoid stacking on top of partial load)
  • Safety switches - Redundant safety circuit
  • Turnkey installation - On-site pre-inspection and equipment installation

STANDARD FEATURES

  • Compact size

    Uses minimal amount of floor space; easy to install

  • Variable-speed electrical lift mechanism

    Low impact starts and stops
    Better accuracy of lift placement when setting down load
    No hydraulics; Low maintenance and environmentally friendly

  • Pallet Stops

    Extremely accurate pallet stacking

  • Top of Load sensor

    Minimizes lifting motion for faster throughput
    Accurately measures pallet load height

  • Heavy-duty lift tower

    Large posts (10” L x 4” W x 3/8” THK) and mounting ensure maximum stability for pallet load lifting

  • 24 VDC control panel

    Safer than 120 VAC control panels

  • Linear carriage travel rails

    Heavy-duty linear bearing for years of quiet, precise dependable operation

  • Top of Load sensor

    Minimal lifting motion for faster throughput
    Accurate pallet load height measurement

  • Industrial safety features

    Wire mesh safety enclosure
    LEXAN® safety guard around 480 VAC in control panel
    NEMA 12 controls enclosure
    Lockable electrical disconnect and air dump valve

  • Chain safety spring

    Spring loaded chain take-up on tower lifting chain provides soft connection to lessen drive impacts during jam conditions

  • Fault beacon

    Initiates operator alert when machine is down

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